European High Speed 600m/min Cold Rolled Ribbed Rebar Coiling Machine - Concrete Reinforcing Wire Rolling Line

European-Design 600m/min High-Speed Cold Rolled Ribbed Rebar Coiling Line High-velocity European kinematic cold rolling and precision coiling plant engineered specifically for large-scale production of coiled cold-rolled ribbed rebar (2-ribs or 3-ribs) used in automated mesh welding lines and...

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Product Introduction

European-Design 600m/min High-Speed Cold Rolled Ribbed Rebar Coiling Line

High-velocity European kinematic cold rolling and precision coiling plant engineered specifically for large-scale production of coiled cold-rolled ribbed rebar (2-ribs or 3-ribs) used in automated mesh welding lines and construction rebar stirrup benders. Operating at line speeds up to 600 m/min (10 m/s), it features active payload uncoilers, 5-wheel descalers, quick-change cassette roll stands, and dual-station continuous coiling.

600 m/min Ultra-High Speed

Balanced European kinematic transmission delivers vibration-free rolling at 2.5x the throughput of traditional cold rolling mills.

Quick-Change Cassettes

Modular tungsten carbide rolling cassettes allow rapid complete roll changeover in under 12 minutes, minimizing size-switching downtime.

Non-Stop Dual-Spool Coiler

Twin horizontal coiling reels automatically alternate and transfer wire at full 600m/min line speed without halting the rolling stand.

Siemens Full Line Automation

Integrated Siemens S7-1500 PLC with centralized touchscreen HMI stores rolling schedules, tension curves, and power diagnostics.

Engineering Specifications & Technical Data

System Metric	European Coiling Line Capability
Inlet Wire Rod Material	Φ6.5 mm - Φ12.0 mm Low Carbon Wire Rods (SAE 1006 / SAE 1008 / Q235)
Finished Ribbed Wire Sizes	Φ4.0 mm, Φ5.0 mm, Φ6.0 mm, Φ7.0 mm, Φ8.0 mm, Φ10.0 mm (Coiled rebar)
Maximum Running Speed	Up to 600 m/min (10.0 m/s) continuous linear velocity
Tensile & Yield Performance	Yield Strength: ≥ 550 MPa; Tensile Strength: ≥ 650 MPa; Elongation: A10 ≥ 8.0%
Jumbo Coiling Weight	1,500 kg - 3,000 kg compact layered rebar coils
Descaling Mechanism	5-Wheel multi-directional mechanical scale breaker (100% acid-free)
Total Installed Power	220 kW - 450 kW (Shared DC bus variable frequency inverter system)

Core Design & Operational Advantages

Continuous Wire Accumulator: Vertical dancer accumulator loop absorbs high-speed tension surges, ensuring uniform rib height and flawless coil winding.
Direct Internal Roll Cooling: Narrow-channel direct water jackets keep carbide roller rings at optimal thermal equilibrium, preventing roll thermal expansion.
Hydraulic Coil Ejector: Floor-level hydraulic trolley tilts and discharges 3-ton finished coils seamlessly onto crane collection hooks.

Buyer Inquiries & Technical FAQ

Q: What makes this European coiling line superior for reinforcing mesh manufacturers?
A: Its 600m/min speed yields over 80 tons of coiled rebar per 24 hours. The precise rib profile and tight coil layering guarantee jam-free automated feeding on CNC mesh welding machines.

Q: How does the dual-spool coiler switch reels at full speed?
A: An optical meter-counter triggers the servo wire cut-and-snare arm, which transfers the traveling wire to the empty spindle within 0.8 seconds without slowing down the rolling mill.

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European Type High Speed Cold Rolled Ribbed Steel Wire Machine - 600m/min Rebar Plant