Straight Line Wire Drawing Machine
Company profile
High Quality
Our company is a factory integrating production and sales.Engaged in the wire wire processing more than 20 years.
Professional Team
Has a professional R & D team and after-sales service team based on Italian designers
Advanced Equipment
Production wire drawing machine, high-speed cold rolling ribbed steel equipment, PC wire stranding equipment, PC steel rod equipment, welding wire equipment and other steel processing equipment can be customized.
Custom Service
We wholeheartedly provide you with reliable quality products and satisfactory service, welcome the new and old customers from all walks of life to patronize and guide!
What is Straight Line Wire Drawing Machine?
Straight line wire drawing machine by has international advanced technical index and performance. Machines adopt many inventive patents and utility model patents in hardening and cooling technology for capstans. Machines are equipped with speed and stress sensors, which can achieve multi-item signal sampling to expand the function of intelligent detection of wire drawing machine. Straight line wire drawing can realize modern production line with the features of high total reduction rate, multi pass, low part reduction and high speed. Straight line wire drawing machine is adopted ac variable-frequency control technology (or dc programmable control system). Machine has high automatic level, easy operation and high quality of drawing product.
Advantages of Straight Line Wire Drawing Machine
High efficiency
The straight line wire drawing machinecan perform wire drawing processing at a higher speed, thus improving production efficiency. It can handle large amounts of raw materials quickly and complete the drawing process in a short time.
Stable quality
The machine has a high degree of automation and can accurately control parameters such as tension, speed and temperature during the drawing process. This helps ensure stable product quality and reduce variability caused by human operations.
Energy saving
Straight line wire drawing machine usually adopt advanced energy-saving technology and can effectively utilize energy resources. It can reduce energy consumption, reduce production costs, and have a smaller impact on the environment.
Versatility
The machine can adapt to different types of raw materials and products, and has strong adaptability. It can be applied to wire drawing processing of metal, plastic, fiber and other materials, and can meet the needs of different industries.
Straight wire-drawing machine
Host straight line wire drawing machine, power by the AC frequency motor through high-frequency joint narrow V-belts, spread by the hardened reducer to capstan. Or power by the AC frequency motor through two high-frequency joint narrow V-belt to capstan.
pay-off devices
We provide a variety of styles of pay-off devices, which can be customized
Drawing cans and mold boxes
1. The wire drawing machine drum is cooled by an air disc;
2. The water plate is installed under the drawing tank to prevent dust from falling in;
3.The mold box adopts a rotating mold box and electric powder stirring
4. The stamping device is made of copper and has fast heat dissipation;
5. Equipped with a wire crimping device to prevent steel bars from jumping:
6. The mold box tightening device uses copper hollow screws, which are not easy to rust and have good heat dissipation;
Elephant trunk take-up machine
Elephant nose take-up machine adopts disc rotating take-up, all parts on the disc after assembly through high-speed dynamic balancing treatment, high-speed rotation will not shake. Drum diameter is based on user needs, and equipped with two-way straightener, straightening roller material for tungsten steel service life is more than ten times longer than the general bearing, take-up the highest single plate weight 1000kg, with non-stop take-up function
Why Choose Us
Our factory
The factory covers an area of 50 acres. We are engaged in the r&d, manufacturing and sale service of equipment for steel bar and metallic wire processing. The r&d team mainly composed of chinese and italian designers. It has a professional global after-sales service team.
Production equipment
10 large gantry cnc machining centers, 40 small and medium-sized machining centers, 20 cnc lathes, 4 cnc wire cutting machines, 20 laser cutting machines, and 20 other machine tool processing machines.
Production market
Our products have been exported to more than 60 countries including togo, south korea, vietnam, cambodia, thailand, malaysia, philippines, indonesia, india, pakistan, iran, saudi arabia, russia, egypt, senegal, mali, benin, niger, venezuela, argentina, algeria, mozambique, mauritius etc.
Our service
Provide customers with a full range of technical services and support, provide customers with on-site installation guidance free of charge, and train personnel to familiarize themselves with the operation and use of the equipment. If there are quality abnormalities in the equipment, we will provide 24-hour after-sales service to customers.
The main working principle of the straight line wire drawing machine is actually to effectively control the time of the second flow of metal in each reel. In the wire drawing process of the straight line wire drawing machine, first the wire will be wound from a reel to a certain number of turns, and then directly enter the next drawing die through the tuning roller, because the drawing die will be uneven the wear and tear of the motor, or the fluctuation of the motor speed or some other factors, will destroy a balance of the metal second flow, then it will definitely cause the tension of the steel wire to change. In fact, this change will mainly reflect the tuning roller. The swing amplitude. In fact, the straight line wire drawing machine is one of the more difficult to control among all wire drawing machines, because the straight line wire drawing machine requires multiple motors to stretch the metal wire at the same time, so the efficiency of the whole work is relatively high.
The difference between the straight line wire drawing machine and the previous looper wire drawing machine and the water tank wire drawing machine is relatively big, because the straight line wire drawing machine allows the wire to slip between different dies. Moreover, the straight wire drawing machine has relatively high requirements for the synchronization of the motor and the speed of the dynamic response. Because the stainless steel material is characterized by being relatively brittle, it mainly lacks the toughness of high-carbon steel wire or steel cord, so it is easier to break during operation.
The straight line wire drawing machine is an efficient and high-speed non-sliding continuous wire drawing machine, which has been widely used in the entire metal product industry. It is also one of the most ideal substitutes for the pulley type wire drawing machine. If you want to compare the price of the straight line wire drawing machine with the pulley wire drawing machine, it has a relatively absolute advantage in terms of production cost, production quality or efficiency, because the hardness of the processed steel wire is required to be compared. Low, so it has relatively good plasticity and toughness, and the performance of the product is relatively stable.
The Components of The Straight Line Wire Drawing Machine And The Requirements for The Pay-Off
The straight line wire drawing machine is a good product in the current drawing machine equipment, and the drawn wire has good quality and strong cooling. The advantages of the straight line wire drawing machine are high production efficiency, low production cost and very high standard of wire, which are deeply loved by the drawing enterprises.
Components of a straight line wire drawing machine
The straight line wire drawing machine consists of a pay-off device, a drawing device and a take-up device. The take-up equipment consists of two duckbill-type large-disc machines, each of which can carry up to 2.5 tons. At the time of use, the end of one blank being used is connected to the end of another blank, and when the used blank is used up, it is automatically transferred to another tray for unstopping. The straight-through drawing unit is also equipped with a heavy-duty spool wheel take-up device to meet different pay-off requirements.
The straight line wire drawing machine is composed of 9 dry drawing units. In order to facilitate the time when the large plate heavy-duty wheel is put out, there is enough time to change the disk. It is not necessary to stop the wheel, the drawing unit is designed as a pulley type, and the rest are all straight forward.
In addition, the mold of the straight line wire drawing machine adopts the forced water cooling method, which can take away the heat in a short time and ensure the hardness of the mold at high speed drawing. It is also said that effective cooling is one of the prerequisites for high-speed drawing.
The wire-receiving part of the straight line wire drawing machine can also meet the requirements of the large-winding retraction line of the i-shaped wheel, the large-receiving line of the wire frame, and the bundling of ordinary small plates. In actual work, the straight-through wire drawing machine can also be switched at any time according to different winding requirements, which improves the working efficiency.
In recent years, the wire drawing machine equipment industry has developed well overall, and has significantly improved in terms of technology and product quality. Among them, the straight-through wire drawing machine even surpasses some similar products in foreign countries in terms of cost performance. At the same time, with the improvement of the technology in mechanical processing, the technology of the inverter in control is also constantly promoted and applied.
For now, the technical level of each manufacturer has also been continuously improved. For example, some large-volume wire drawing machines produced by some manufacturers have been widely used in the manufacture of pcs, which have replaced imported equipment to a certain extent; other straight-through wire drawing machines are widely used in some domestic welding material manufacturers. .
In fact, the high-speed straight-line wire drawing machine equipment is the core equipment for processing various wire materials such as copper wire, double wire, steel wire and aluminum wire, which is mainly effective to improve the processing speed. At the same time, the straight-through wire drawing machine also effectively changes the metallographic structure between the metal materials, because the strength and toughness of the metal wires are increased to different extents, effectively improving the quality of the product.
When operating the straight line wire drawing machine safety, the staff must abide by the relevant rules. Only in this way can we ensure the smooth completion of our production work.
Mainly, the operator of the straight line wire drawing machine should be clearly designated, and the operator who is not in this position must not operate the machine without consent.
In addition, no one is allowed to dismantle the safety maintenance equipment at will, nor is it allowed to replace the components without authorization. Secondly, it should be ensured that the jog switch of the equipment remains sensitive, and it should be placed in a hidden place when not in use to prevent misuse.
When operating the threading machine, the staff should pay special attention to protecting their personal safety. Never put their hands on the rolling part of the threading machine, nor put their hands on the roller of the threading machine, and the threading machine is used turn off the power in time after finishing.
Wear protective glasses when connecting to prevent sparks from flying out and hurting people.
When the straight line wire drawing machine is working, it is not allowed to overhaul or clean the equipment to avoid accidents. Before opening the straight wire drawing machine, clean up all the sundries on the equipment to avoid getting involved in the equipment and causing accidents.
Dishes with loose or damaged cores should not be used. In addition, it should also be noted that no one other than the staff should appear around the equipment.
When operating the straight line wire drawing machine, if an open flame is found, it is necessary to stop in time. If it cannot be extinguished manually, the power supply should be cut off, and then the fire extinguisher should be aimed at the root of the flame to extinguish it. Fire extinguishers after use should be stored at the designated address.
Daily maintenance
The equipment should be cleaned after each use and some necessary inspections should be carried out.
Check and adjust the abrasive belt, and perform daily lubrication work on the equipment.
Weekly maintenance
In addition to daily maintenance, check the conveyor belt to see if it is properly tensioned.
At the same time, the wire drawing die is a consumable part of the wire drawing machine, so remember not to neglect the maintenance of the wire drawing machine die.
Usually, the wire drawing template is always used for a long time during the operation of the wire drawing machine, because the die wall is always subject to strong erosion and friction from different wires during operation, which usually causes some wear and tear, and generally forms a small dent at the entrance of the material. . If the ring groove of the drawing die appears, it will accelerate the wear of the template. If it is not repaired in time, the loss will continue to increase, and the difficulty will be greatly increased when repairing. If it is serious, cracks will appear in the deeper part of the ring groove, which will make the mold completely shattered and scrapped.
To avoid the above situation, the operator must customize a set of norms and standards for the daily maintenance of the wire drawing machine based on the detailed experience in the daily work. During the operation, once the template is slightly worn, it must be polished in time, so that the template can be restored to the original polished state in a short time, and the hole size will not change much.
Straight Line Wire Drawing Machine Compare to the Pulley Wire Drawing Machine
From 6.5mm to 2mm of raw materials via wire descaling machine to remove the rust of wire, we use lz-9-560 of straight line wire drawing machine wire into outlet of 2mm, then use xb-600 of trunk take up machine for wire collect, the usual output is 12 tons every 8 hours while when we use pulley wire drawing machine of lw-8-560 from 6mm to 2mm, the output is 6 tons every 8 hours, so the output of straight line wire drawing machine is much more than pulley wire drawing machine.
In china, one tons steel , the labor cost is about 30 rmb , so if use straight line wire drawing machine, the labor cost is only 15 rbm, so that is why more company now will choose straight line wire drawing machine, as if the future, in china market, the labor cost is very very high, so choose straight line wire drawing machine can save labor cost.
The drum of straight line wire drawing machine existence of anti pull force so the life of wire drawing die is longer than pulley wire drawing machine drawing dies. According to our expensice, it has about more than 30% life longth. The straight line wire drawing dies has automatic compensation function when the dies abrase. Of course the power of straight line wire drawing machine is much than pulley wire drawing machine , it about 15% higher, but compare to the labor cost in china market , the power rate is stable every year, but the labor cost raise highly every year.
The big noise for pulley wire drawing machine and when the wire break, it is very dangerous this bad section made the boss who use pulley wire drawing machine worry every time, so straight line wire drawing machine is more safe and low noise.
Certifications
Our Factory
The enterprise was formerly known as cangzhou boyuan wire drawing machinery co., ltd., which was established in 2009. The new enterprise hebei hylite machinery co., ltd. Was founded in 2019 due to the development of the company and the expansion of production scale while the original production site can no longer meet production needs. It is now known as a large wire drawing machines manufacturer in northern china.
