CO2 / MIG/ Flux Cored Welding Wire Production Line
Flux cored welding wires (FCAW ) vs. MIG (GMAW) welding wire
MIG welding: Gas-shielded metal electrode arc welding. It uses a solid welding wire and an external shielding gas.
Fluid-cored wire welding: It uses a tubular welding wire filled with welding flux. It can be gas-shielded or unshielded.
Products Description
| Feature | Flux-Cored (FCAW) |
|---|---|
| Wire | Hollow tube with flux |
| Shielding | Flux (and sometimes gas) |
| Outdoor Use | Excellent (Self-Shielded) |
| Deposition Rate | Very High |
| Penetration | Deep |
| Cleanup | Slag & Spatter |
| Metal Prep | Tolerates mill scale/rust |
Technical Parameter
Flux-cored wire Welding Machines Production Line
Raw material: 14 * 1.0mm steel strip, CS
Finished product: E71T1 flux cored welding wire 1.2mm
Forming shape: butt joint
Forming machine steel strip inlet speed during working: 70~80m/min (design max. speed: 110m/min)
Filling rate: 13-16%
Forming initial outlet wire dia.: ~φ4.7mm
Forming finished wire dia.: φ2.5mm
Forming productivity: 5T/8hrs
Fine drawing machine speed during working: 16-18m/sec (design max. speed: 25m/sec)
Fine drawing wire dia.: φ1.2mm
Fine drawing predictivity: 3~3.5T/8hrs
Actual production is related to product filling rate. When the filling rate is low, the production speed is high and the output is
high. When the filling rate is high, the production speed is low and the output is low.
All the machines will be customized based on user industrial voltage.
Video
Features / Benefits
Here is a summary of the main machines that form a flux cored welding wire production line
| Machine/Process | Function & Description | Key Features / Innovations |
|---|---|---|
| Steel Strip Uncoiling & Splicing | Unwinds the raw material (steel strip) from large coils and welds strips end-to-end for continuous operation | Automated splicing enables long, uninterrupted production runs |
| Forming & Filling | Shapes the flat steel strip into a U-shape and fills it with flux (welding powder) | The core step that creates the "flux cored" wire. |
| Closing & Reducing | Closes the U-shaped strip into a tubular form and then draws it through dies to reduce its diameter to the final size | The drawing process ensures precise final diameter and compacts the flux |
| Drawing Machine | Pulls the wire through a series of dies to achieve the required diameter | Uses transition wheels to create a curved wire path, preventing wire jump and ensuring smooth, continuous production |
| Take-up/Reeling Machine | Winds the finished flux-cored wire onto spools for packaging and shipment | Advanced systems like the ACCRA WIRE F-200 can handle heavy coils and provide precise tension control for consistent winding |
Applications
Applications: Welding, manufacturing, and repair of large structural components such as construction machinery (excavators, cranes, loaders), mining machinery, agricultural machinery, and port equipment.Body-in-white manufacturing for automobile bodies, chassis, and engine mounts; and welding of high-speed rail carriages, locomotives, and freight cars.Hull section welding, decks, cabins, offshore platforms, pipelines, etc.
Packing
Clients
What do we supply?
Steel wire drawing machine, cold-rolled ribbed steel bar machine, steel wire stranding machine (prestressed steel stranding machine), prestressed high-strength steel bar wire drawing machine, high-strength steel wire equipment, welding wire production line, steel wire rope machine, steel wire strander, steel bar straightening machine, combined drawing machine, combined wire drawing equipment, steel wire galvanizing equipment, nail making machine, wire mesh machine, spring steel wire drawing machine, PC steel bar equipment, steel bar online shot blasting equipment, NPR steel bar machine, intelligent steel bar machinery, R&D of intelligent machinery software, Customized steel bar processing equipment.
Sales and after-sale Service
Sale service: Provide professional product information and answer your questions, introduce product features, and offer you reasonable solutions.
Production: Processing and production are carried out in strict accordance with the plan requirements provided by the customer. Test machine inspection is carried out before leaving the factory to ensure the normal and safe operation of the equipment.
After-sales: Provide customers with a full range of technical service and support, on-site installation guidance and train personnel to familiarize themselves with the operation and use of the equipment. In case of quality abnormalities of equipment, we have a 24-hour after-sales service team.
About the company
Hebei Hylite Machinery Co., Ltd. is located in the center of the Beijing-Tianjin-Hebei economic & technological region - Xianxian Economic Development Zone, where is the birthplace of motto "Seeking Truth From Facts". The factory covers an area of 50 acres. We are engaged in the R&D, manufacturing and sale service of equipment for steel bar and metallic wire processing. The R&D team mainly composed of Chinese and Italian designers. It has a professional global after-sales service team.