Water Tank Wet Drawing Machine
Hebei Hylite Machinery Co., Ltd. is located in the center of the Beijing-Tianjin-Hebei economic & technological region - Xianxian Economic Development Zone, where is the birthplace of motto "Seeking Truth From Facts". The factory covers an area of 50 acres. We are engaged in the R&D, manufacturing and sale service of equipment for steel bar and metallic wire processing.
*Has many years of rich experience in steel processing equipment, has a professional R & D team and after-sales service team based on Italian designers, the production of a variety of direct wire drawing machine, horizontal wire drawing machine, high-speed cold rolling ribbed steel equipment, steel stranding equipment, steel stranding equipment, PC steel rod equipment, welding wire equipment, steel stranding machine and other large and medium-sized steel processing equipment can be customized.
*The company has 19 patents, including 4 invention patents and 7 utility model patents, and has cooperated with professors in various universities to jointly develop a number of steel bar processing machinery technology with the concept of intelligent, efficient, energy-saving, easy to use, durable and green environmental protection.
01
High Quality
Our company is a factory integrating production and sales.Engaged in the wire wire processing more than 20 years. We have our own technology develop department and testing deparment.
02
Advanced Equipment
Production wire drawing machine, high-speed cold rolling ribbed steel equipment, PC wire stranding equipment, PC steel rod equipment, welding wire equipment and other large and medium-sized steel processing equipment can be customized.
03
Professional Team
Has a professional R & D team and after-sales service team based on Italian designers
04
Custom Service
We always firmly believe that innovation is the way to achieve success, integrity is the foundation of a hundred years of business, we wholeheartedly provide you with reliable quality products and satisfactory service, welcome the new and old customers from all walks of life to patronize and guide!
What is Water Tank Wet Drawing Machine？
Water tank wet drawing machine, a subset of wet wire drawing machines, is a specialized machinery used in the wire manufacturing industry for drawing metal wire used for chain link fence, binding wire, galvanized wire, etc. It integrates the water cooling cooling system, submerging the wire in the water tank to manage its temperature during the drawing process. This method prevents the temperature of the wire and drawing dies overheating, maintains wire quality, and extends die life. The water tank wet drawing machine has multiple drawing dies up to 10 drawing dies for gradual diameter reduction to control the wire’s final diameter for customer needs precisely.
Advantages of Water Tank Wet Drawing Machine
Precision and quality control
The wet drawing process ensures high precision in shaping the water tank, allowing for accurate dimensions and smooth surfaces. This is crucial for maintaining structural integrity and preventing leaks. The controlled environment provided by the machine ensures that each tank meets the required specifications, contributing to high-quality production.
Enhanced material properties
The use of lubricants in the wet drawing process minimizes friction and stress on the material, which can prevent deformation and damage. This results in water tanks with better mechanical properties and a longer lifespan. The process also allows for the production of tanks with complex geometries that might be challenging to achieve through other manufacturing methods.
Efficient production
Water tank wet drawing machines are designed for efficient and continuous production. They can handle large volumes of material, reducing the time and labor required for each tank. The automation capabilities of these machines further streamline the manufacturing process, leading to higher output rates and lower production costs.
Customization and flexibility
These machines offer flexibility in tank design and size, allowing manufacturers to produce water tanks tailored to specific needs. Whether it's for residential, commercial, or industrial applications, the wet drawing process can accommodate various shapes and capacities, providing a versatile solution for water storage requirements.
HYLITE WET DRAWING MACHINE
This product can be used to produce binding wire, galvanized wire and stainless steel wire. Suitable for drawing low, medium and high carbon steel wires, and can also be used for drawing copper, aluminum and other non-ferrous metal wires.
Why Choose Us
Our factory
The factory covers an area of 50 acres. We are engaged in the r&d, manufacturing and sale service of equipment for steel bar and metallic wire processing. The r&d team mainly composed of chinese and italian designers. It has a professional global after-sales service team.
Production equipment
10 large gantry cnc machining centers, 40 small and medium-sized machining centers, 20 cnc lathes, 4 cnc wire cutting machines, 20 laser cutting machines, and 20 other machine tool processing machines.
Production market
Our products have been exported to more than 60 countries including togo, south korea, vietnam, cambodia, thailand, malaysia, philippines, indonesia, india, pakistan, iran, saudi arabia, russia, egypt, senegal, mali, benin, niger, venezuela, argentina, algeria, mozambique, mauritius etc.
Our service
Provide customers with a full range of technical services and support, provide customers with on-site installation guidance free of charge, and train personnel to familiarize themselves with the operation and use of the equipment. If there are quality abnormalities in the equipment, we will provide 24-hour after-sales service to customers.
Working Principle of Water Tank Wet Drawing Machine
The water tank wet drawing machine is a small continuous production equipment. It is composed of many drawing heads. After step-by-step drawing, the drawing heads are placed in the water tank, and finally the steel wire that meets the requirements is pulled out according to the required specifications. Water tank wire drawing machines are divided into heavy-duty water tanks and flip water tanks. Suitable for drawing various metal wires of medium and fine specifications, especially suitable for drawing high, medium and low carbon steel wires, galvanized iron wires, bead steel wires, hose steel wires, tungsten, molybdenum, titanium and other alloy wires, steel cords, copper wires and aluminum wires, etc.
The core link of the water tank wet drawing machine is the winding link, which also directly affects the quality of the steel wire. For winding, there are usually several control methods:
● The tension roller is used for adjustment. The tension during winding is guaranteed by the counterweight of the tension roller itself.
● Using torque control, the tension during winding is determined by the torque given, but the change in winding diameter will lead to unbalanced winding tension.
● For water tank wire drawing machines with high process requirements, the first control method is usually used, using the pid correction function of the frequency converter acs510 to control the tension roller adjustment.
Most domestic water tank wet drawing machine manufacturers generally configure about 20 drawing heads. After one level of drawing, the wire diameter of the steel wire changes, so the working line speed of each drawing head is also different. During the entire drawing process, only one motor is driven through a mechanical transmission or gearbox.
Production demand: Firstly, it is necessary to clarify one's own production needs, including the specifications of the metal wires produced (such as diameter range, material, etc.) and daily production capacity requirements. This will help determine the specifications and models of the required water tank wet drawing machine.
Pulling machine type
If the metal wire produced is fine wire with a diameter range of 2.2mm-0.2mm and the production capacity demand is not very high, then a 6-eye wire drawing machine may be a good choice. It can accommodate 6 eyelets for simultaneous operation, making it suitable for small-scale production.
If there is a high demand for production capacity, a 12 eye wire drawing machine may be more suitable. It can accommodate 12 eyelets, with faster speed and higher efficiency.
If the metal wire produced is coarse wire with a diameter range of 6mm to 0.2mm, then a single eye wire drawing machine may need to be considered. A unidirectional cable pulling machine can only pull in one direction from left to right, while a bidirectional cable pulling machine can pull back and forth from left to right, which is very convenient to operate, but the efficiency of bidirectional is higher.
Budget: Prices may vary for different models of wire drawing machines, so it is necessary to choose the appropriate model based on your own budget. Within the budget range, try to choose a wire drawing machine that is stable in performance, easy to operate, and easy to maintain.
Brand and quality: Choosing a well-known brand of wire drawing machine usually means higher quality, more comprehensive after-sales service, and longer service life. At the same time, attention should also be paid to the material, manufacturing process, and accessory quality of the wire drawing machine to ensure that the selected wire drawing machine has excellent performance and stability.
Operation and maintenance: When choosing a water tank wet drawing machinee, it is also necessary to consider its convenience in operation and maintenance. Some advanced wire drawing machines have intelligent control systems and automated operation functions, which can reduce the difficulty of operation and improve production efficiency. At the same time, attention should also be paid to the maintenance cycle and repair costs of the water tank wet drawing machine, to ensure that maintenance and upkeep can be carried out conveniently and quickly during use.
Selecting a suitable water tank wet drawing machine model requires comprehensive consideration of production needs, water tank wet drawing machine type, budget, brand and quality, as well as operation and maintenance factors. It is recommended to fully understand the market situation, compare the performance and prices of different products, and consult with professionals for their opinions and suggestions before purchasing, to ensure that you choose a more suitable water tank wet drawing machine model.
Water Tank Wet Drawing Machine Debugging Process
To a certain extent, to ensure the stability of the water tank wet drawing machine, we need to control it so that we can achieve the purpose of coordinated work. During the operation of the water tank wet drawing machine, coolant is also needed. Carry out heat dissipation to prevent the quality of the drawing product from being adversely affected.
In addition, when rewinding, we need to use a small-power motor to drive, to ensure constant tension on the wire during rewinding.
When debugging the water tank wire drawing machine, we first need to combine the actual process requirements, especially the line speed that can reach a certain level, to calculate the operating frequency required by the main drawing frequency converter; secondly, we need to refer to the actual process requirements of the water tank wire drawing machine. The transmission ratio is used to find the frequency required for winding.
In addition, it should also be ensured that the acceleration and deceleration time of the main pull inverter is as long as possible. Therefore, we can perform smooth acceleration and deceleration.
During the debugging process of the water tank drawing machine, the problems involved in starting, stopping, or disconnection detection should be completed by the plc.
During debugging, the start signals of the main drawing and winding of the water tank wire drawing machine are kept in parallel, so they will be started at the same time.
Before starting the water tank wire drawing machine, you should carefully check whether the fasteners on the equipment are tightened well and whether the transmission parts can rotate flexibly.
In addition, you should also check whether the lubricating oil lines, cooling lines, and pneumatic lines are smooth, whether there are leaks, and whether the electrical wiring is normal. After confirmation, the water tank wire drawing machine equipment can be started.
The main pulling and winding inching signals of the water tank drawing machine can be used during threading. When rewinding, the required strength is set by the touch screen plc.
The water tank drawing machine is different from the pulley type wire drawing machine in that the steel wire and the drum have different degrees of relative sliding during the drawing process (the finished drum is an exception), and the steel wire, the drum, and the drawing die are all immersed in the cooling water during operation. It is in the lubricating fluid or sprayed by it, so it is called a water tank wire drawing machine.
How to Maintain Water Tank Wet Drawing Machine
Cleaning the machine
Clean both the inside and outside of the water tank wet drawing machine, and wipe out the copper powder or aluminum powder.Clean the air filter of the electric control box and the lubrication oil filter.
Rust treatment
Anti-rust treatment for water tank wet drawing machine can help avoid costly repairs in the future. Apply anti-rust oil to some parts of the water tank wet drawing machine,for example, inside the machine body, die, holder, edge of the capstan, take-up shaft, etc, to prevent rusting.
Drainage and exhaust treatment
The water and gas in the pneumatic three-piece oil filter tank are discharged by the drainage switch to avoid freezing due to the cold weather. If not used for a long time, then drain the emulsion, and thoroughly clean up the impurities in the recycle water tank.
Power off when not in use
Powering off the water tank wet drawing machine when not in use is essential because it will save energy and resources. Not powering off the water tank wet drawing machine will make it less efficient and lead to damage in the long run.In addition, pay attention to rain and moisture.
What Are The Precautions in The Use of Water Tank Wet Drawing Machine?
》Check whether the wiring is correct in strict accordance with the electrical wiring diagram. Start and stop control operation is reliable. Check whether the main motor and belt are loose and normal.
》The equipment should add 38kg lubricating oil before the machine runs to ensure the lubrication between the gear of the reducer and extend the service life of the reducer.
》When the equipment is started, attention should be paid to whether the lubricating powder is added in the drawing lubricating powder cartridge and whether the drawing die is correctly installed.
》After the power is connected, press the start button to work normally.
》It is forbidden for the staff to leave the work without permission during operation.
Certifications
Our Factory
The enterprise was formerly known as cangzhou boyuan wire drawing machinery co., ltd., which was established in 2009. The new enterprise hebei hylite machinery co., ltd. Was founded in 2019 due to the development of the company and the expansion of production scale while the original production site can no longer meet production needs. It is now known as a large wire drawing machines manufacturer in northern china.
