Automatic Flux Cored Welding Wire Production Line - Complete FCW Manufacturing Plant
Automatic Flux Cored Welding Wire Production Line - Complete FCW Manufacturing Plant suppliers
Automatic Flux Cored Welding Wire Production Line - Complete FCW Manufacturing Plant factory
Automatic Flux Cored Welding Wire Production Line - Complete FCW Manufacturing Plant best
Automatic Flux Cored Welding Wire Production Line - Complete FCW Manufacturing Plant high quality
Automatic Flux Cored Welding Wire Production Line - Complete FCW Manufacturing Plant price
Automatic Flux Cored Welding Wire Production Line - Complete FCW Manufacturing Plant
Turnkey Automatic Flux-Cored Welding Wire (FCW) Complete Manufacturing Plant
Hylite Machinery delivers turnkey industrial manufacturing plant solutions for producing high-performance gas-shielded (AWS A5.20 E71T-1C / E71T-1M) and self-shielded open-arc (E71T-11 / E71T-GS) flux-cored welding wires. Our integrated line spans raw powder blending, high-precision steel strip payoff, multi-pass cold roll-forming, loss-in-weight powder dosing, high-reduction capstan drawing, inline induction hydrogen-purging baking, and automated layer spooling.
Our Equipment
Engineering Specifications & Technical Data
| Plant Engineering Parameter | Standard Technical Capability |
|---|---|
| Applicable Welding Wire Grades | AWS E71T-1C/1M, E71T-GS, E71T-11, E70T-5, Hardfacing FCW (HRC 55-62) |
| Raw Strip Material Input | SPCC / SAE 1008 Cold Rolled Low Carbon Strip (Width: 10.0-14.0mm, Thickness: 0.4-0.7mm) |
| Powder Filling Ratio Range | 14.0% - 26.0% (Programmable gravimetric closed-loop control) |
| Finished Wire Diameters | Φ1.0 mm, Φ1.2 mm, Φ1.4 mm, Φ1.6 mm, Φ2.0 mm |
| Forming & Drawing Velocity | Forming section: 100 - 180 m/min; Multi-block drawing: up to 800 m/min |
| Annual Plant Output Capacity | Modular configurations: 2,500 to 15,000 Metric Tons per Year |
| Finished Packaging Solutions | D270/D300 Plastic Spools (5kg/15kg), K300 Wire Baskets, 250kg-350kg Pay-off Drums |
Core Design & Operational Advantages
- Gravimetric Dual-Screw Powder Metering: High-precision load cell continuously monitors loss-in-weight to ensure uniform flux distribution across every meter of wire.
- Seam-Lock Compression Cassettes: Multi-axis sizing rolls ensure complete seam closure, preventing flux leakage during multi-pass reduction drawing.
- Automated Precision Layer Winder: Digital servo traverse mechanism guarantees zero wire cross-over on 15kg plastic spools for robotic welding feeders.
Buyer Inquiries & Technical FAQ
A: You need cold-rolled steel strip coils and raw flux powder chemicals (rutile, ferromanganese, iron powder, fluorides). Hylite provides full formulation recipes and raw material sourcing support.
A: Yes. By switching the forming roller profiles and loading the dedicated gasless powder recipe, our versatile line seamlessly transitions between gas-shielded and self-shielded wire production.
Consult With Our Senior Engineering Team
Get customized production calculations, 3D factory layout drawings, and direct factory pricing within 24 hours.
Request Complete FCW Plant Proposal & Formulation GuideHot Tags: flux cored welding wire production line, automatic FCW making machine plant, gasless flux cored wire manufacturing line, flux cored wire manufacturing equipment, turnkey flux cored wire plant supplier, flux coated wire, flux cored wire welding machine, flux cored wire, flux cored welding, flux coating, flux cored wire manufacturing process
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