High Carbon Steel Dry Wire Drawing Machine - Heavy Duty Straight Line Wire Drawing Equipment
High Carbon Steel Dry Wire Drawing Machine - Heavy Duty Straight Line Wire Drawing Equipment
Hylite Machinery's High Carbon Steel Dry Wire Drawing Machine - Heavy Duty Straight Line Wire Drawing Equipment is an advanced continuous drawing solution engineered for low, medium, and high-carbon steel wire. Incorporating AC variable frequency vector drive and intelligent PLC synchronization, this equipment delivers stable wire tension, high drawing speed, low power consumption, and minimal wire break rates.
Products advantage
⚡ High Speed & Output
Maximum drawing speed up to 12-25 m/s with constant tension synchronization.
🛡 Tungsten Carbide Capstan
Super-wear-resistant tungsten carbide spray coating ensures long service life.
❄ Advanced Dual Cooling
Narrow slit internal water cooling + high pressure external air cooling system.
💻 Intelligent PLC System
Siemens/Inovance PLC with touchscreen HMI for precise line control and fault diagnostics.
Technical Specifications
| Parameter Items | Standard Specification / Data |
| Inlet Wire Diameter | Φ 2.0 mm - Φ 14.0 mm (Customized based on model) |
| Outlet Wire Diameter | Φ 0.8 mm - Φ 6.5 mm |
| Max Drawing Speed | 600 - 1200 m/min (Stepless frequency regulation) |
| Capstan Diameter Options | Φ450mm / Φ560mm / Φ600mm / Φ700mm / Φ900mm / Φ1200mm |
| Capstan Material & Hardness | Forged steel with Tungsten Carbide spray coating (HRC ≥ 60) |
| Cooling Mode | Narrow-slit water cooling inside capstan + die box water/air cooling |
| Control System | Siemens / Inovance PLC + Profibus/Profinet communication + Touch HMI |
| Applicable Wire Materials | High carbon steel, welding wire (CO2/MIG/Flux-cored), spring steel, tire cord, low carbon wire |
Key Structural & Performance Features
- Pneumatic Tuning Roller System: High-precision displacement sensor monitors line tension in real time to prevent wire accumulation and breakage.
- High-Efficiency Transmission: High-precision hardened helical gear reducer with low noise, high torque transmission efficiency (>96%).
- Pneumatic Emergency Brake: Automatic interlocked emergency braking on wire breakage, door opening, or emergency stop trigger.
- Rotating Die Box Option: Rotating die design with direct water cooling ensures uniform die wear and round wire cross-section.
Application Industries
Widely utilized across global manufacturing sectors including: Welding Wire Production (CO2 Gas Shielded, MIG, Flux-Cored), Prestressed Concrete Wire (PC Wire), Spring & Rope Wire, Nail & Fastener Manufacturing, and Steel Cord for Tires.
Why Choose Hylite Machinery?
🏭 20+ Years Experience
Dedicated R&D and manufacturing of wire drawing & metal forming equipment.
🌍 Global Export Network
Exported to 50+ countries in Southeast Asia, Middle East, Europe, and South America.
🔧 Turnkey Solutions
From factory layout planning to overseas installation, commissioning, and operator training.
✅ Quality Certification
ISO9001 and CE certified with rigorous pre-shipment continuous trial run testing.
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