Ribbed Wire Machine Manufacturer
HLT-12 Intelligent Heavy-Duty CNC Cold-Rolled Ribbed Steel Production Line
I. Product Description: Hylite series products
The product utilizes 17 patented technologies from Boyuan Company and Hylite, including invention patents:
(Invention Patent Title: A Complete Set of Equipment for Fully Continuous Cold Rolling of Steel Bars, Patent No.: ZL201810819051.5;)
The utility model patent title is: "A Low-Energy, High-Precision Cold-Rolled Ribbed Steel Bar Production Line," patent number: ZL2022 2 0651779.3 (Cold-Rolled Ribbed Steel Bar Equipment Production Process Control System, certificate number: Software Copyright Registration No. 4096612, etc.). This involves the production of a linear intelligent steel bar production line, whose current products surpass some European products, achieving near-fully automated production from input to output.
(1) Intelligent control system: It can remotely diagnose and control the equipment operation status on-site. It can remotely control the operation of the equipment and shut down and start up, which greatly ensures the safety of personnel and equipment on-site; and is equipped with a disconnection and tangled wire stopping device.
(2) The laying out adopts the elevated laying out, with 2 laying out stations that can be used alternately. The laying out stations are hydraulically driven and can be laid flat or erected at 90 degrees.
(3) Two in-line CNC sensor wire drawing machines are used for the wire drawing machine and two European-style rolling mills are used for the rolling mill. Depending on the type of steel bar, only one of the two wire drawing machines and two rolling mills can be turned on, which can reduce power consumption by half and increase the equipment life by 1 time .
(4) In addition to manual bundling, the wire take-up section has fully automatic unloading, fully automatic flipping (rebar bundle flipping), automatic cutting, fully automatic feeding (rebar head is fed into packing wheel), and automatic locking . It can also realize dual-station conversion, shortening downtime.(For straight wire only.)
(5) The product is 30% - 50% more energy efficient than other similar equipment, the service life of the equipment is more than 3 times longer than other similar equipment, the production efficiency is 40% higher than other similar equipment, and the labor intensity is reduced by 70%.
6 ) The finished product of the equipment meets the requirements of GB13788-2024 "Cold - rolled ribbed steel bars" standard .
(7) More than 90% of the components of this equipment are manufactured in-house by the company, which owns more than 100 large CNC machine tools. This ensures the stability and controllability of product quality.
II. Production Table
|
Nominal diameter d/mm |
Speed 10m/s |
Theoretical weight Kg/mtr |
Output Weight Kg/hour |
|
5 |
600m |
0.154 |
5,544 |
|
6 |
600m |
0.222 |
7,992 |
|
7 |
600m |
0.302 |
10,872 |
|
8 |
300m |
0.395 |
7,110 |
|
9 |
300m |
0.499 |
8,982 |
|
10 |
300m |
0.617 |
11,106 |
|
11 |
300m |
0.746 |
13,428 |
|
12 |
300m |
0.888 |
15,984 |
III. Process Flow:
Dual-station Vertical Pay-off - Electric Descaling Machine - Lubricating Box - #1 Rolling Cassette - #1 Pulling Capstan - #2 Rolling Cassette - #2 Pulling Capstan - Prestress Relief Device - Take-Up Coiler
IV. Equipment Parameters:
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Unit Name |
Unit Description |
picture |
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Dual-station hydraulic tilting overhead wire laying |
1. There are 2 wire feeding stations that can be used alternately. The wire feeding stations are hydraulically driven and can be laid flat or erected at 90 degrees, allowing for continuous production without stopping the machine to change lines. 2. One elevated wire feeding rack, which is less prone to wire tangling during high-speed production and is equipped with a wire tangling stop device. |
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Electric five-wheel rust removal machine |
1. Maximum cable diameter: 14mm 2. The descaling wheels are curved, and the friction and compression between the steel bars and the five wheels in different directions removes the oxide scale from the steel bar surface. The adjustment method is electric, making it more convenient, faster, and more precise. It is also equipped with a dust collection device, which is more energy-efficient and environmentally friendly, reducing pollution to the workshop. 3. Drive method: Electric |
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Rebar Lubrication Box |
Electric mixing ensures even coating of the reinforcing steel, preventing lubricant powder from clumping and settling, thus extending the service life of the rolled steel pipe. It also reduces friction between the reinforcing steel and the drawing can, saving energy and further extending service life. A dust removal device is also included for added environmental friendliness. |
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Intelligent heavy-duty cold-rolled ribbed steel bar production line main unit |
1. Inlet steel bar diameter: 5.5-14mm Finished product diameter: 5-13mm linear velocity Finished product ≤6mm, speed 600m/min Finished product > 6mm, speed 300m/min 3. European-style rolling mill: 2 units (Type 200) 4. Wire drawing machine: 2 units (2 in-line CNC sensor wire drawing machines). Only one unit can be turned on according to the type of rebar, which can reduce power consumption by 50% and double the equipment life. 5. Material of the wire drawing can: weld overlay + tungsten carbide sprayed wire drawing can 6. Motor power: 185KW*2 7. Gear reducer: National standard two-speed hardened gear reducer 8. Cooling method: Water cooling circulation 9. Cold rolling forming patent: National patent 10. Main Structure: National Invention Patent 11. Control method: Siemens PLC control (The product adopts multiple patented technologies of Boyuan Company to produce a straight-line intelligent steel bar production line. The product has now surpassed some European products. The production process from the input line to the finished product output is close to fully automated.) It can realize remote fault diagnosis, and on-site personnel can remotely control the start and stop of the machine. It is also equipped with a tangled wire and broken wire stop device. |
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Rolling cassette |
1. The main structure of the rolling mill is made of No. 45 precision casting, CNC rough machining, tempering, internal stress release, and CNC precision machining. 2. The turbine is made of integral 40Cr steel and machined as a single piece. 3. The rolling mill's main bearing double-hole shaft is made of 40Cr steel, hardened and precision machined, and is equipped with an internal circulating water channel and a lubricating oil channel. 4. The roll assembly is made of integral bearing steel, making it sturdy and durable. 5. The rolls are made of tungsten carbide alloy. 6. The overall structure is sturdy and stable, and the produced steel bars have standard specifications and small dimensional deviations. |
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Stress relief device |
1. Used to eliminate internal stress in formed steel bars and improve the elongation of the steel bars. 2. All stress-relieving rollers are made of CR12 high-strength material. |
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Rebar winding machine
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1. Cable winding weight: 2 Tons 2. Take-up spool: 2 pcs 3. Motor power: 55kw 4. Cable routing method: linear guide rail + CNC ball screw + dedicated high-speed cable routing device 5. Pneumatic braking device 6. Retrieval speed: Matches the host speed. 7. Reel size: Can be customized according to customer requirements. |
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Main electrical control cabinet |
Control system: National invention patent Complete set of control lines Disorderly parking device Disconnection stop device CNC + Siemens PLC |
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Operating electrical control cabinet |
Siemens PLC device CNC operation |
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Auxiliary equipment |
1 rebar welding machine (Joining the ends of the raw steel bars) |
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Mold |
Tungsten carbide rolls 6 rolls on each cassette |
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Roll assembly |
Made entirely of bearing steel, it is sturdy, durable, and structurally stable, solving the problem of wire slippage during the rolling process. |
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Installation info |
Total power 425KW Space needed 26meters long, 4 meters wide |
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V. Overall Rendering
Our Company
Hebei Hylite Machinery Co., Ltd. Our machines application areas: wire mesh production industry, steel bar distribution industry, transportation, hardware, water power, electric power, military industry, mining.
The company has passed ISO9001 quality management system certification and EU CE certification for export. It is a high-tech enterprise in Hebei Province and a member of the China Concrete and Cement Products Association, the China Construction Machinery Industry Association, and the Steel Welded Wire Mesh Branch of the China Steel Structure Association. The company has received numerous awards, including "Hebei Province Famous Trademark," "China Well-known Brand," "CCTV Cooperative Brand," "Recommended Brand of China Brand Innovation and Development Project," and "Hebei Province Science and Technology-based Small and Medium-sized Enterprise."
The company owns 19 patents, including 4 invention patents and 7 utility model patents.
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