- Host: The take-up reel installed on the top of the rack is rotated by the AC motor through the gear reducer, and the AC motor speed is controlled by the AC drive to achieve stepless speed regulation.
- Electric control system :It is composed of AC frequency converter, control and operation panel. This system uses AC frequency converters to control asynchronous motors. The inverter changes the frequency of the input power of the three-phase AC motor, which enables the AC motor to realize stepless speed regulation. Its speed regulation features are good, the scope is wide, the protection function is all, the volume is small, the weight is light, the structure is simple, and the installation
- Take-up trolley:The take-up trolley is equipped with a drop device, and the bottom rails allow the trolley to enter and exit.
- Pneumatic system:consists of cylinders, solenoid valves, gas source triplets, etc. This system is controlled by the solenoid valve to control the wire on the reel and press it smoothly.
The Selling Points Of The Inverted Wire Drawing Machine
⚙️ Efficiency and Productivity
Continuous Production with Large Coil Weights: Designed specifically for continuous, twist-free operation with large coil capacities-capable of handling take-up coils weighing up to 1 ton or even 3 tons. This significantly reduces the frequency of coil changes, enabling true continuous production.
Integrated Wire Drawing and Take-up: The equipment combines wire drawing and take-up functions into a single unit, streamlining the production process.
High-Speed Drawing: Paired with an automatic feeding system, the machine enables high-speed continuous drawing, with some models achieving speeds of up to 65 m/min.
🏭 Space and Operation
Compact, Space-Saving Design: The inverted layout minimizes the equipment's footprint, allowing for more efficient use of limited workshop space.
User-Friendly Operation: The operating platform is located at ground level; workers do not need to climb, allowing for more intuitive monitoring and control of the production process.
🛠️ Maintenance and Costs
Energy Efficiency: Incorporates advanced drive systems and variable frequency technology, offering energy savings of over 30% compared to traditional equipment.
Easy Maintenance: Key mechanical components are concentrated at the base, making them easily accessible for inspection and maintenance, thereby reducing downtime.
Robust and Durable: Constructed from high-strength materials with a stable structure, the equipment is built to withstand prolonged, heavy-duty operation.
✅ Quality and Safety
Guaranteed surface quality: Techniques such as vertical wire payout effectively prevent wire scratching, while precision control systems ensure dimensional accuracy.
Safe and reliable: The equipment features a low center of gravity for stable operation. Safety features include emergency stop functions and wire-break protection, complemented by a reliable braking system.
Clean and eco-friendly: Lubricant and debris fall naturally into a bottom collection trough, maintaining a cleaner work environment. Select models feature an enclosed design to minimize dust and noise pollution.
🔧 Flexibility and Intelligence
Broad applicability: Suitable for a wide range of materials, including high-, medium-, and low-carbon steel wire, stainless steel wire, shaped wire, and heavy-gauge non-ferrous metal wire.
High level of automation: Easily integrates with automated control systems-such as PLC touch-screen controls and automatic wire spooling-and select models feature automatic take-up carriages.
In short, choosing an inverted wire drawing machine means selecting a solution that significantly boosts production efficiency, lowers overall operating costs, and ensures product quality.
