Overview of Key Technical Parameters
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Parameter Category |
Typical Range/Specifications |
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Raw material specifications |
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Steel strip width |
8 - 20 mm |
Different production lines have different compatibility ranges; the common range is 10–16 mm. |
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Steel strip thickness |
0.25 - 1.5 mm |
Carbon steel is typically 0.5–1.0 mm thick, while stainless steel can be as thin as 0.25–0.3 mm. |
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Forming machine parameters |
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Forming diameter (initial) |
Φ3.2 - 6.0 mm |
Initial diameter after rolling by the forming machine |
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Number of main rolls |
10 - 12 pairs (adjustable) |
The common configuration is 10 to 12 pairs of main rolls. Some production lines also use more sets of rolls. |
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Roll dimensions |
Φ160 mm ± 6mm |
Standard main roll diameter |
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Powder filling rate |
10% - 60% adjustable |
The common range is 15-50%, and for carbon steel, it is usually 15-25%. |
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Filler rate error |
≤ ±1% (typically ±0.5%) |
The high-precision production line can be controlled within ±0.2%. |
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Wire Drawing Machine Parameters |
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Number of drawing heads |
8 - 16 |
Number of drawing passes/block for wire drawing machines |
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Wire-drawing drum diameter |
350 /500 mm |
Standard wire drawing drum specification |
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Finished welding wire specifications |
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Finished wire diameter |
0.8 - 5.0 mm |
The most common sizes are Φ1.2 mm and Φ1.6 mm. |
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Speed and Production Capacity |
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Forming speed |
60 - 100 m/min |
Linear speed during the forming stage |
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Wire drawing speed |
160 - 1000 m/min |
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Annual production capacity |
1,000 - 3,000 tons per year |
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Power and energy consumption |
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Total equipment power |
11 kW - Hundreds of kW |
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Unit power rating |
2.2 - 11 kW (Main Motor) |
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Electricity consumption per tonne |
Approximately 130 kWh per tonne |
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Equipment Dimensions and Weight |
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Total length of the production line |
36 - 39 m |
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Footprint area |
1.5米 × 39m |
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gross weight of equipment |
20,000 kg |
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