Automatic Spool Take-up Unit for Wire Drawing Machine - Precision Wire Spooler Machine

Automatic Spool Take-up Unit for Wire Drawing Machine - Precision Wire Spooler Machine
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Automatic Spool Take-up Unit for Wire Drawing Machine - Precision Wire Spooler Machine

The H-shaped wire winding machine is a type of wire winding equipment used in conjunction with wire drawing production lines. It is a device that turns steel bars or other materials into ideal wire and then rolls the wire into coils.

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Product Introduction

Automatic Precision Spool Take-up Unit for High-Speed Wire Drawing Lines

High-precision automatic spool take-up machine engineered for high-speed continuous wire winding behind wire drawing machines, copper plating lines, and heat treatment furnaces. Features servo-controlled traverse winding, pneumatic spool clamping, automatic constant tension regulation, and motorized spool loading/unloading arms.

Constant Tension Control

Pneumatically counterbalanced dancer arm automatically adjusts motor speed to maintain constant winding tension from empty to full spool.

Servo Ball-Screw Traverse

High-precision servo traverse mechanism guarantees perfectly flat, even wire layering without wire gap crossovers.

Pneumatic Spool Clamping

Dual pneumatic spindle pints provide rapid, secure bobbin locking and release within seconds.

Motorized Bobbin Elevator

Built-in hydraulic or motorized lift arm allows a single operator to load and discharge 500kg-1000kg heavy bobbins effortlessly.

Engineering Specifications & Technical Data

Take-up Parameter	Technical Standard
Applicable Spool / Bobbin Types	DIN 400, DIN 500, DIN 630, DIN 800, DIN 1000 standard metal/plastic spools
Wire Diameter Range	Φ0.5 mm - Φ5.0 mm (Carbon wire, stainless steel, alloy wire, copper wire)
Maximum Winding Speed	Up to 25 m/s (1500 m/min) synchronized with drawing plant
Maximum Spool Weight	300 kg - 1,200 kg heavy bobbin capacity
Traverse Pitch Range	0.5 mm - 15.0 mm (Touchscreen programmable pitch)
Drive Motor System	11 kW - 37 kW AC Vector Inverter Motor
Safety Protective Door	Pneumatic sliding safety shield with interlock switch

Core Design & Operational Advantages

Touchscreen Pitch & Width Setting: Digital entry of spool flange width and wire diameter automatically sets precise traverse turning points.
Auto Wire Clamping & Cutting: Optional automatic wire snare mechanism facilitates quick spool turnaround on high-speed lines.
Dynamic Balance Vibration Damping: High-speed spindle assembly is dynamically balanced to ensure quiet, shake-free operation up to 2000 RPM.

Buyer Inquiries & Technical FAQ

Q: Can this take-up unit synchronize with existing wire drawing machines from other brands?
A: Yes, our take-up unit accepts standard 0-10V or 4-20mA analog speed signals, Profinet, or Modbus communication from any drawing machine PLC.

Q: How does the machine prevent loose wire winding near the flanges?
A: The servo traverse system includes automated flange deceleration and dwell compensation to ensure tight, level wire winding from rim to rim.

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Get customized production calculations, 3D factory layout drawings, and direct factory pricing within 24 hours.

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