Flux Cored Wire Machine 

 

1. Technical specification

Section type	overlap
Steel strip size	14 x 0.9mm
Filling ratio	13%~25% (depend on the powder)
Diameter after forming mill	4.7mm
Diameter of finisged wire	1.2mm

 

 

 

 

2.A complete flux-cored wire production line is a sophisticated combination of multiple equipment:

 

Steel strip rewinding machine→Surface cleaning machine→Rolling and forming mill→Rough drawing machine→Fine drawing machine.

 

Steel strip pre-processing equipment: This includes slitting machines and rewinders, used to cut wide strips into narrow strips of the desired width and rewind them.

Powder preparation system: This is the core of ensuring welding wire performance. The automatic powder preparation system automatically screens, feeds, measures, and mixes a variety of materials with high accuracy (e.g., ±0.1%). Formulas are manageable and traceable, significantly reducing human error.

Forming and Powder Filling Equipment: This is the core process of production.

 

Seamless Welding Wire: A forming machine gradually rolls the straight steel strip into a U-shape. A powder filling machine then precisely fills the U-shaped grooves with powder. Vibration and flattening mechanisms are used to ensure uniform filling.

Seamless Welding Wire: Profiled rollers are used to create grooves in the round steel coil, followed by powder filling.

 

Closing and Welding Equipment

Seamless Welding Wire: Rollers close the U-shaped opening, creating a mechanical seal.

Seamless Welding Wire: To achieve a complete seal, in-line welding equipment, such as laser welding, is used to completely weld the seam. A wire stabilizer is used to prevent wire vibration.

 

Reducing and Drawing Equipment

Wire Drawing Machines (Wire Drawing Machines): These machines cold-draw the wire through multiple dies to the final target diameter. For example, "Flux-Cored Wire Drawing Line Equipment" can be used for this process.

 

Wire Rewinding and Packaging Equipment

Layer Winding Machines: These machines wind the finished wire onto spools or plastic reels for easy packaging, transportation, and use.

 

 

 

 

3. Pictures:

 

 

 

 

 

Finished product

 

Flux-Cored Wires Common Applications:

Flux cored wire are dominant in industries where speed, penetration, and adaptability are key:

Heavy Equipment Manufacturing: Excavators, bulldozers, mining equipment.

Shipbuilding and Offshore Construction.

Structural Steel Fabrication: Building frames, bridges, and skyscrapers.

Pipeline Welding.

General Repair and Maintenance, especially in windy outdoor environments using self-shielded wire.

 

 

 

 

Has many years of rich experience in steel processing equipment, has a professional R & D team and after-sales service team based on Italian designers, the production of a variety of wire drawing machine, horizontal wire drawing machine, high-speed cold rolling ribbed steel equipment, steel stranding equipment, steel stranding machine, PC steel rod equipment, welding wire equipment, flux cored welding wire machine,PCstranding machine and other large and medium-sized steel processing equipment can be customized.  

 

Sale service: Provide professional product information and answer your questions, introduce product features, and offer you reasonable solutions.

Production: Processing and production are carried out in strict accordance with the plan requirements provided by the customer. Test machine inspection is carried out before leaving the factory to ensure the normal and safe operation of the equipment.

After-sales: Provide customers with a full range of technical service and support, on-site installation guidance and train personnel to familiarize themselves with the operation and use of the equipment. In case of quality abnormalities of equipment, we have a 24-hour after-sales service team.

 

 

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