Flux-cored Welding Wire Production Machine

The flux-cored welding wire machine precisely fills a specific powder mixture into a precisely rolled steel strip, which is then closed and formed into a tubular welding wire through multiple rolling passes. Subsequent processes include drawing to reduce the diameter, surface treatment (such as copper plating), winding, and precision packaging, ultimately producing finished welding wire with uniform specifications and stable quality.A flux-cored welding wire production line is a modern, automated integrated system used for the continuous manufacturing of flux-cored welding wire-a high-performance welding material.

 

 

The flux-cored welding wire production line precisely fills a specific powder mixture into a precisely rolled steel strip, which is then closed and formed into a tubular welding wire through multiple rolling passes. Subsequent processes include drawing to reduce the diameter, surface treatment (such as copper plating), winding, and precision packaging, ultimately producing finished welding wire with uniform specifications and stable quality.

This production line is widely used in the manufacturing of flux-cored welding wires for carbon steel, stainless steel, heat-resistant steel, low-temperature steel, and surfacing applications. The products are widely used in critical fields such as shipbuilding, bridge construction, pressure vessels, pipeline welding, and heavy machinery, making it an indispensable core equipment for modern high-efficiency welding processes.

 

 

Process Flow

Steel strip rewinding → Steel strip forming → Powder addition → Wire rod rough drawing → Wire rod fine drawing → Wire winding → Packaging and warehousing

Welding wire production line advantages

1. High precision and high stability: Utilizing precision servo drives and intelligent control systems, the system ensures dimensional accuracy and process stability in key processes such as steel strip forming, powder filling, and drawing and sizing, guaranteeing consistent welding wire quality from the source.
2. High degree of automation and high efficiency: Integrating automatic feeding, continuous rolling, online monitoring, and intelligent winding and packaging, the system achieves large-scale continuous production, significantly increasing production capacity and labor productivity.

3. Excellent flexibility and adaptability: By quickly changing rolling dies, adjusting the formula system and process parameters, it is possible to flexibly switch production to cored welding wires of different specifications (diameters) and materials (carbon steel, stainless steel, alloys, etc.), responding to diverse market demands.

4. Intelligent Quality Control and Traceability: Equipped with real-time monitoring systems such as online laser diameter measurement, X-ray density detection, and eddy current flaw detection, combined with data acquisition and monitoring (SCADA/MES), to achieve full-process quality control and data traceability, ensuring product reliability.
5. Low Energy Consumption and High Yield Rate: Optimized drawing process and energy-saving drive system reduce energy consumption per unit; precise control reduces the scrap rate and improves the comprehensive utilization rate of metal materials and powders, effectively controlling production costs.

Hebei Hylite Machinery Co., Ltd. is located in the center of the Beijing-Tianjin-Hebei economic & technological region - Xianxian Economic Development Zone, where is the birthplace of motto "Seeking Truth From Facts". The factory covers an area of 50 acres. We are engaged in the R&D, manufacturing and sale service of equipment for steel bar and metallic wire processing.
*Has many years of rich experience in steel processing equipment, has a professional R & D team and after-sales service team based on Italian designers, the production of a variety of direct wire drawing machine, horizontal wire drawing machine, high-speed cold rolling ribbed steel equipment, steel stranding equipment, steel stranding equipment, PC steel rod equipment, welding wire equipment, steel stranding machine and other large and medium-sized steel processing equipment can be customized.

FAQ

Q: Are you a trading company or manufacturer?
A: Our company is a factory integrating production and sales. We can provide competitive prices and services.
Q:Where is your factory located?
A: Our factory is located in Cangzhou, Hebei Province of China.
Q: How many years are your company engaged in the wire wire processing?
A: More than 20 years. We have our own technology develop department and testing deparment.
Q: Can your company send your engineers to my country for machine installation, worker training?
A: Yes, our engineers went to more than 60 countries before. They are very experienced.
Q: What's the guarantee time for your machines?
A: Our guarantee time is 1 years since the machine was installed in your factory.
Q: Can you export and supply the customs clearance documents we need?
A: We have much experience for exporting. And we can supply the CE certificate, Form E, certificate of origin etc, your customs
clearance will be no problem.

If you are interested in our machine, please contact us now.

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