Advantages of straight line wire drawing machine
The straight line wire drawing machine is the core equipment in modern metal wire processing. Compared with the traditional water tank wire drawing machine and pulley (accumulation wire) wire drawing machine, it has the following significant advantages
Structural Design
The core feature of the straight line wire drawing machine is its structural design. Each reel is driven independently and controlled synchronously by PLC. Several key points come to mind: First, the large compression rate, because each reel has power, it can draw a larger deformation at a time, reducing the intermediate links. For example, although the water tank type has a small continuous return compression rate and needs to pass the die multiple times, the straight-in wire drawing machine can get it done in one go, which is particularly useful for high-carbon steel or large-gauge wire.
Speed control.
The pulley type relies on mechanical linkage and is limited in speed, while the straight type has independent units, and the line speed synchronization is more accurate, without slipping or breaking. Stability is very important in high-speed production, and users may have encountered speed regulation problems with the pulley type.
Material adaptability
In terms of material adaptability, for example, when processing high-strength alloys or thick wire diameters, traditional wire drawing machines are not strong enough, and the straight line wire drawing machine independent motor can provide sufficient pulling force.
Degree of automation
Modern straight-feed machines are usually equipped with PLC and sensors to monitor tension in real time and automatically adjust the speed. If users are concerned about reducing manual preparation and improving the yield rate, this part is worth emphasizing.
Reel size
The straight wire drawing machine can handle large coils of heavy wire and reduce joint loss, which is very important for cost-sensitive companies. For example, the wire assembly plant needs long-sized finished products, and frequent coil changes affect efficiency.
Although the initial investment in maintenance costs is high, the wear is small in the long run, especially avoiding the problem of frequent mold changes in the pulley type.
Energy saving
The straight line wire drawing machine motor is independent and can save electricity under partial load, while mechanical linkage equipment also consumes energy when idling. If the environmental protection policy is strict, energy saving is also a competitive advantage.
Summary: The water tank type wire drawing machine is suitable for thin wires but has slow speed, the pulley type is troublesome to maintain, and the straight line wire drawing machine is better in speed, compression rate and automation.
