🔧 Detailed explanation of key production equipment
A complete flux-cored wire production line is a sophisticated combination of multiple equipment:
- Steel strip pre-processing equipment: This includes slitting machines and rewinders, used to cut wide strips into narrow strips of the desired width and rewind them.
2.Powder preparation system: This is the core of ensuring welding wire performance. The automatic powder preparation system automatically screens, feeds, measures, and mixes a variety of materials with high accuracy (e.g., ±0.1%). Formulas are manageable and traceable, significantly reducing human error.
3.Forming and Powder Filling Equipment: This is the core process of production.
Seamless Welding Wire: A forming machine gradually rolls the straight steel strip into a U-shape. A powder filling machine then precisely fills the U-shaped grooves with powder. Vibration and flattening mechanisms are used to ensure uniform filling.
Seamless Welding Wire: Profiled rollers are used to create grooves in the round steel coil, followed by powder filling.
Closing and Welding Equipment
Seamless Welding Wire: Rollers close the U-shaped opening, creating a mechanical seal.
Seamless Welding Wire: To achieve a complete seal, in-line welding equipment, such as laser welding, is used to completely weld the seam. A wire stabilizer is used to prevent wire vibration.
4.Reducing and Drawing Equipment
Wire Drawing Machines (Wire Drawing Machines): These machines cold-draw the wire through multiple dies to the final target diameter. For example, "Flux-Cored Wire Drawing Line Equipment" can be used for this process.
5.Wire Rewinding and Packaging Equipment
Layer Winding Machines: These machines wind the finished wire onto spools or plastic reels for easy packaging, transportation, and use.
