A Flux-Cored Wire Welding setup consists of several key pieces of equipment, with the core being a welding machine capable of the FCAW process, a wire feeder, and a special gun. The specific components can vary depending on whether you are setting up for a lightweight DIY project or for heavy-duty industrial use.
Here is a breakdown of the common equipment you will need:
🔧 Core Equipment Components
| Component | Description & Function | Examples & Variations |
|---|---|---|
| Welding Machine | Powers process; specific models support Flux-Cored (FCAW), often with MIG/MAG, Stick (MMA), & Lift TIG. | DIY/Portable: AWT 140Amp (110V), 135AMP (220V). Pro/Industrial: MIG-200DP, ProMIG-200SYN Pulse, MIG-270L (380V 3-phase). |
| Wire Feeder | Pushes flux-cored wire from spool to gun at steady speed. Critical for consistent weld. | Built-in: Standard on portable/DIY machines. 4-Roller System: On professional models (e.g., ProMIG-200SYN) for steadier feed, better for aluminum. |
| Welding Gun | Delivers wire & electric current to weld. Hand-held; has trigger to control wire feed & current. | Fixed Torch: Included with some machines (e.g., STRIKE-ARC welder). |
| Ground Clamp & Cable | Completes electrical circuit; connects workpiece to machine. Essential for safety & arc ignition. | Standard accessory included with most welding machines. |
