Causes And Solutions To Wire Drawing Machine Disconnection Problems

When users install the dust removal wire drawing machine, they will inevitably encounter problems such as disconnection. There are many reasons for this problem. In order to help you solve this problem better, we will analyze the reasons for you today and give certain suggestions. Let's take a look at the specific content below.
The first reason is that the joint is not strong. If this is the reason, then we should adjust the current, top pressure, power-on time and other parameter settings of the butt welding machine in time to improve the welding quality.
The second reason is that the wire used contains some inclusions, which causes the wire drawn by the wire drawing machine equipment to break. If this is the reason, then we should strengthen the acceptance management of production blanks.
The third reason is that the selected matching mold does not meet the usage requirements. Regarding this problem, we should re-select in time, combine the actual process requirements, and appropriately adjust the mold matching requirements to eliminate the phenomenon of too large or too small deformation.
The fourth reason is due to excessive counter-pull force. Normally, the pay-off tension of the wire drawing machine equipment should be controlled within a certain range, and the number of winding coils on the cone should be reasonable.
The fifth reason is that the selected die hole shape is unreasonable or the smoothness does not meet the requirements. Therefore, we must strictly abide by the standards to repair the wire die. The deformation angle of the working area should ensure that it meets the usage requirements. The sizing area of the wire drawing machine wire die should not be too long, and the finish of the die hole after polishing must meet the requirements.
The sixth reason is due to incomplete pickling. At this time, we should readjust the temperature and concentration of the acid and strengthen flushing and neutralization.
In addition, there is another very important reason that may also cause the problem of wire breakage in the wire drawing machine, that is, the quality of the wire blank used is not good. In this case, we should strengthen the inspection of intermediate links, and unqualified wire blanks must not flow into the next process.