What are the core advantages of a stainless steel wire straight line drawing machine?
Precise tension control ensures stable product quality.
Equipped with independent tension adjustment devices (pneumatic or hydraulic), and combined with PLC synchronous control of multiple drive motors, the system can adjust the speed matching of each drawing drum in real time, preventing problems such as uneven stretching, wire breakage, and surface scratches. The diameter tolerance of the finished steel wire can be controlled within a very small range, and the surface finish is highly consistent.
High degree of automation, saving on labor costs.
Integrated functions include wire break detection, automatic deceleration and stopping at a predetermined length, and fault alarms, eliminating the need for constant manual supervision; it supports forward and reverse jogging of any drum and multi-drum linkage operation, resulting in smoother material feeding, wire drawing, and winding processes, significantly reducing manual intervention and making it suitable for large-scale continuous production.
High processing efficiency and adaptability to various specifications
Utilizing a multi-pass continuous drawing process, the steel wire can be drawn through multiple dies in a single pass, gradually reducing its diameter from coarse to fine. Compared to the traditional segmented processing mode of single-machine drawing, production efficiency is significantly improved. Furthermore, by changing dies of different specifications, it can adapt to the processing needs of stainless steel wires of various diameters, offering strong versatility.
The advanced cooling and lubrication system extends equipment lifespan.
The cooling and lubrication system for the wire drawing dies and steel wires features a targeted design, such as narrow-gap water cooling for the winding drum and direct water cooling for the wire drawing dies. This effectively dissipates the heat generated during processing, reducing die wear and minimizing surface oxidation of the steel wire. This not only extends the service life of the dies and equipment but also further guarantees the quality of the finished product.
High operational safety factor:
The entire machine adopts a fully enclosed protective structure, which effectively prevents flying debris and lubricants from splashing during the wire drawing process, avoiding accidental injuries to operators; the integrated fault diagnosis and alarm functions can promptly detect equipment abnormalities and shut down the machine, reducing the risk of production accidents.
