Flux-cored Welding Wires Production Machine
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Flux-cored Welding Wires Production Machine

The welding wire production line is an automated system that integrates wire drawing, copper plating, layer winding, and packaging. Its core products are various types of welding wires (solid welding wires, flux-cored welding wires, etc.), which are essential consumables in the welding process.
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Product Introduction

 

 

Deeply rooted in the field of metal welding consumables and equipment, we are dedicated to creating intelligent, high-precision, and complete production lines for flux-cored welding wires, empowering the welding consumables industry with efficient upgrades!
From steel strip slitting, forming and welding, and powder core filling, to drawing and sizing, copper plating for rust prevention, and layer winding and packaging, we provide a one-stop turnkey solution covering the production needs of flux-cored welding wires in all specifications from φ1.0–φ5.0mm. The production line is equipped with an intelligent PLC control system, achieving precise control of powder core filling uniformity within ±0.5%, a 100% weld seam flaw detection pass rate, and a 30% increase in finished product winding speed, helping customers reduce costs and improve efficiency.

 

Welding Wire Making Machine
 
Welding Wire Making Machine
 
Flux-cored Welding Wire Machine
 
Flux-cored Welding Wire Production Machine
 

The features and advantages of our flux-cored welding wire production line:

 

✅ Complete process: Slitting → Forming → Powder Filling → Drawing → Copper Plating → Layer Winding
✅ High precision: Uniform powder core + Stable dimensions + Product yield 99.9%+
✅ Customizable: Full coverage of carbon steel / stainless steel / wear-resistant hardfacing welding wires

✅Energy-saving and consumption-reducing design results in lower overall operating costs.
Core units (such as annealing furnaces and copper plating tanks) utilize waste heat recovery technology, reducing energy consumption by approximately 15% compared to conventional equipment in the industry; simultaneously, a variable frequency speed control system dynamically adjusts energy consumption based on production load, reducing wasted energy.
The use of wear-resistant alloy molds and highly stable transmission components results in a low equipment failure rate, with an average annual operating time of over 8000 hours, reducing downtime for maintenance and lowering maintenance costs and spare parts consumption.

✅One-stop service for worry-free production and comprehensive after-sales support.
A professional manufacturer provides turnkey engineering services, covering the entire equipment lifecycle, from initial process design and factory layout planning to equipment installation and commissioning, technical personnel training, and subsequent spare parts supply, operation and maintenance guidance, and process optimization and upgrades. Businesses do not need to deal with multiple suppliers separately, significantly shortening the production cycle and lowering technical barriers.

 

IMG2251
flux core wire welding machine 121
 

Products Specification

 

 

Raw material 14 * 1.0mm steel strip, CS
Finished product E71T1 flux cored welding wire 1.2mm
Forming shape butt joint
Forming machine steel strip inlet speed during working 70~80m/min (design max. speed: 110m/min)
Filling rate 13-16%
Forming initial outlet wire dia ~φ4.7mm
Forming finished wire dia φ2.5mm
Forming productivity 5T/8hrs
Fine drawing machine speed during working 16-18m/sec (design max. speed: 25m/sec)
Fine drawing wire dia φ1.2mm
 
Fine drawing predictivity 3~3.5T/8hrs

 

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202409301032241
 

 

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Product price

 

What is the market price range for flux-cored welding wire production lines?

 

Production line type Annual production capacity Core configuration Price range
Medium standard type 1000-5000 t Fully automated integration, high-precision filling + online inspection, modular design $300000~450000

 

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