Flux-cored Welding Wires Production Machine
Deeply rooted in the field of metal welding consumables and equipment, we are dedicated to creating intelligent, high-precision, and complete production lines for flux-cored welding wires, empowering the welding consumables industry with efficient upgrades!
From steel strip slitting, forming and welding, and powder core filling, to drawing and sizing, copper plating for rust prevention, and layer winding and packaging, we provide a one-stop turnkey solution covering the production needs of flux-cored welding wires in all specifications from φ1.0–φ5.0mm. The production line is equipped with an intelligent PLC control system, achieving precise control of powder core filling uniformity within ±0.5%, a 100% weld seam flaw detection pass rate, and a 30% increase in finished product winding speed, helping customers reduce costs and improve efficiency.




The features and advantages of our flux-cored welding wire production line:
✅ Complete process: Slitting → Forming → Powder Filling → Drawing → Copper Plating → Layer Winding
✅ High precision: Uniform powder core + Stable dimensions + Product yield 99.9%+
✅ Customizable: Full coverage of carbon steel / stainless steel / wear-resistant hardfacing welding wires
✅Energy-saving and consumption-reducing design results in lower overall operating costs.
Core units (such as annealing furnaces and copper plating tanks) utilize waste heat recovery technology, reducing energy consumption by approximately 15% compared to conventional equipment in the industry; simultaneously, a variable frequency speed control system dynamically adjusts energy consumption based on production load, reducing wasted energy.
The use of wear-resistant alloy molds and highly stable transmission components results in a low equipment failure rate, with an average annual operating time of over 8000 hours, reducing downtime for maintenance and lowering maintenance costs and spare parts consumption.
✅One-stop service for worry-free production and comprehensive after-sales support.
A professional manufacturer provides turnkey engineering services, covering the entire equipment lifecycle, from initial process design and factory layout planning to equipment installation and commissioning, technical personnel training, and subsequent spare parts supply, operation and maintenance guidance, and process optimization and upgrades. Businesses do not need to deal with multiple suppliers separately, significantly shortening the production cycle and lowering technical barriers.


Products Specification
| Raw material | 14 * 1.0mm steel strip, CS |
| Finished product | E71T1 flux cored welding wire 1.2mm |
| Forming shape | butt joint |
| Forming machine steel strip inlet speed during working | 70~80m/min (design max. speed: 110m/min) |
| Filling rate | 13-16% |
| Forming initial outlet wire dia | ~φ4.7mm |
| Forming finished wire dia | φ2.5mm |
| Forming productivity | 5T/8hrs |
| Fine drawing machine speed during working | 16-18m/sec (design max. speed: 25m/sec) |
| Fine drawing wire dia | φ1.2mm |
| Fine drawing predictivity | 3~3.5T/8hrs |
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Product price
What is the market price range for flux-cored welding wire production lines?
| Production line type | Annual production capacity | Core configuration | Price range |
| Medium standard type | 1000-5000 t | Fully automated integration, high-precision filling + online inspection, modular design | $300000~450000 |
Hot Tags: flux-cored welding wires production machine, China flux-cored welding wires production machine manufacturers, suppliers, factory
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